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Mechanical Functions

In some applications, clothing must provide protection to the wearer against external forces. Security personnel need to be provided with protection against blows, knives or bullets. Motocyclists clothing is a key protection against serious abrasion and injury. Various types of body armour have developed as a result, from soft woven pads to rigid metal or plastic armour plates. New technologies have the potential to provide protection in more wearable forms, reducing weight, ensuring the wearer remain cool and appearing more fashionable.

Passive Functions

  • Impact resistance/ballistic protection
  • Mechanical shear resistance

Kevlar Body Armor

Kevlar is a nylon-like (Aramid) polymer fibre with the highest tensile strength of all known fibres. It has been used for many years in production of overt body armour for military and security forces, in conjunction with hard plates. The picture on the left illustrates a typical arrangement.

Several companies now integrate Kevlar layers into standard clothing to create covert protection. Bladerunner, for example produce a range of undershirts and jackets protected against impact and stab. Their Black Weatherproof Disguised Bullet/Stab-proof Jacket (on the right) armour protects against a range of bullet impacts, for example 9mm Full Metal Jacket Round Nose projectiles, with a weight of 8gm (124gr) at 430 m/s.  The jacket also protects against stabs, cuts, slashes with sharp and blunt edged weapons like hypodermic needles, ice picks, knives and broken bottles up to 33 Joules.
 

Future soldier concept. Image: US Army/Sgt Lorie Jewell.

 

Protective flexHoneywell Performance Fibers produced a “smart response” fiber to enhance passenger safety due to its unique energy-management properties. Securus™ is a polyester copolymer fibers developed for managed-load applications. Combining polyethylene terephthalate (PET), which provides restraining properties, and polycaprolactone (PCL), which provides flexibility and cushioning.

During a collision, Securus fiber seat belts protect the passenger in a three-step process: holding the passenger securely in place; elongating and cushioning the body as it absorbs the energy of its forward motion; and restraining and limiting that motion.
 

Dow Corning Active Protection System Textile

This material is a 3 dimensional spacer fabric material containing silicone polymer oils - which provides a flexible and breathable solution to the issues of wearable yet highly protecting body armour - it moulds to the body yet passes European motorcycle tests for impact protection.

Under normal conditions the silicone polymers flow easily and therefore the textile is soft and flexible. On impact the polymers behave like a solid system as they are unable to flow sufficiently fast and therefore the textile stiffens and absorbs the impact.

The material is incorporated into Rukka® SRO Anatomic Suit which won the Avantex 2007 Innovation Award.

 

Active Functions
  • Provide sensors capable of predicting incipient mechanical trauma, detecting ongoing mechanical trauma
  • Active protection against mechanical trauma (e.g. clothing airbags, stiffening clothing etc)
  • Active protection against ballistics – e.g. reactive armour

 

 

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Last modified: 04/09/09